Daily maintenance guide for metal band saws to keep the equipment running efficiently
In industrial production, metal band saws are a commonly used cutting equipment. In order to ensure that the metal band saw can operate stably for a long time, improve work efficiency, and extend the service life of the equipment, correct maintenance is essential. The following is a detailed introduction on how to maintain the metal band saw.
Maintenance before daily use
1. Check the hydraulic oil and coolant levels. If they are insufficient, add them to the required height in time.
2. Check the band saw blade to ensure that it has been properly tensioned on the active and passive wheels and clamped in the left and right guide hands.
3. Check whether the wire brush is in proper contact with the band saw blade. If the wire wheel is worn, replace it in time.
4. Add mechanical oil to the guide rails of the movable clamp of the bed;
5. Add mechanical oil to the guide rails of the floating clamp of the feeding bed;
Weekly maintenance of metal band saws
1. Fill the oil filling points of the band saw blade device, saw frame hinge shaft, active and passive bearings, main drive worm bearings, etc. with butter for lubrication;
2. Clear the accumulated chips in the cooling box and the dirt on the filter screen;
Monthly maintenance of metal band saws
1. Use an oil gun to inject grease into the oiling nozzle of the tension slider;
2. Use an oil gun to inject grease into the oiling nozzle of the passive wheel;
3. Use an oil gun to inject grease into the oiling nozzle of the driving wheel;
4. Use an oil gun to inject grease into the oiling nozzle of the steel brush transmission seat;
5. Use an oil gun to inject grease into the two oiling nozzles of the gear box;
Semi-annual maintenance of metal band saws
After a new metal band saw has been used for 6 months, To keep the sawing machine in good working condition, please replace:
1. Gear oil in the gear box;
2. Hydraulic oil in the hydraulic oil tank;
Annual maintenance of metal band sawing machine
After using the metal band sawing machine for one year, to keep the sawing machine in good working condition, please replace:
1. Gear oil in the gear box
2. Hydraulic oil in the hydraulic oil tank
We must perform maintenance when using the metal band sawing machine. Even if we cannot perform frequent maintenance due to time constraints, we should ensure that the maintenance frequency is at least once a month. Do not underestimate these maintenance work. If the band sawing machine does not receive daily maintenance, various conditions may occur at any time. Whether it is a small problem or a big problem, this is definitely not what the machine tool manager expects to see, so as long as we pay more attention to it in normal times, we can effectively extend the service life of the band sawing machine.