Fully automatic rotate angle band saw machine —— steel pipe cutting
The fully automatic rotate angle band saw machine is an automated equipment used for cutting metal and other materials. It adds an automated control system and a corner function on the basis of the traditional sawing machine.
Ⅰ.Basic Principle
The basic principle is to drive the saw blade to make reciprocating or rotating motion by a motor to cut the material. For a reciprocating sawing machine, the motor drives the crankshaft connecting rod mechanism to make the saw blade reciprocate up and down in a straight line, just like the movement of a manual saw is mechanized. For a rotary sawing machine, the saw blade rotates continuously at high speed to cut the material.
In terms of the corner function, it is achieved through a precise mechanical transmission structure and a CNC system. The CNC system controls the rotation angle of the workbench or saw blade, and cuts the material at multiple angles according to the pre-set angle parameters.
Ⅱ.Advantages
1.High precision
lDue to the use of CNC system to control the turning angle and cutting size, the fully automatic angle band saw can accurately cut according to the set angle and length. For example, when manufacturing some precision metal structural parts, the cutting angle error can be controlled within ±0.1°, and the length error can be controlled within ±0.1mm, which is crucial to ensure product quality.
2.High efficiency
Automated operation makes the cutting process unnecessary for frequent manual intervention. The sawing machine can work continuously, and after completing a cutting task, it can quickly adjust to the parameters of the next cutting task, greatly improving production efficiency. Compared with traditional manual sawing or semi-automatic sawing machines, production efficiency can be increased several times.
3.Good safety performance
Equipped with complete safety protection devices. For example, the saw blade part of the sawing machine usually has a protective cover to prevent the operator from contacting the high-speed rotating saw blade. At the same time, when the CNC system detects abnormal conditions, such as saw blade overload, material displacement, etc., it will automatically stop the operation of the sawing machine to avoid safety accidents.
Ⅲ.Application fields
1.Metal processing industry
In machinery manufacturing enterprises, it is used to cut various metal profiles, such as angle steel, channel steel, I-beam, etc., to make metal frames, brackets and other products. For example, in the manufacture of construction machinery, a large amount of metal materials need to be cut into suitable shapes and sizes to assemble the boom, tower body and other parts of the crane.
2.Furniture manufacturing industry
Used to cut wood and make furniture parts. In particular, some special-shaped furniture parts need to be cut at precise angles by a miter saw. For example, to make angled table legs, chair armrests, etc., the fully automatic angle band saw can meet the production needs well.
3.Automobile parts manufacturing industry
Cutting blanks of automobile parts, such as cutting pipes for automobile frames, blanks for stamping parts, etc. Automobile production has high requirements for the precision of parts, and the fully automatic angle band saw can ensure that the cut parts meet strict size and angle standards.
Ⅳ.Application Cases
Recently, Shanghai ANTISHICNC Machine received an inquiry from a Kosovo customer for a fully automatic rotate angle band saw
machine, mainly for cutting steel pipes. The maximum length of the pipe is 6000mm, and the diameter of a single workpiece ranges from 12.7mm to 101.6mm; the diameter cut at a 45° angle is 60.3mm, and 90° and 45° bundle cutting is required; according to the customer’s needs, we matched the fully automatic rotate angle band saw machine CH-600SA/CH-400SA and GHSZ4260 models for the customer, as shown below:
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CH-400SA | CH-600SA | GHSZ4260 |
Bundle Model |
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The matching parameters are as follows:
Technical SPECIFICATION | Model | CH-600SA | CH-400SA | |
90° Circular cutting capacity | 600 mm | 400mm | |
90° Rectangular cutting capacity | 600*700 mm | 400*400mm | |
60° Circular cutting capacity | N/A | N/A | |
60° Rectangular cutting capacity | N/A | N/A | |
45° Circular cutting capacity | 600mm | 350mm | |
45° Rectangular cutting size | 600*600 mm | 350*400mm | |
Blade Speed m/min | 20~90 (inverter) | 20~80(inverter) | |
Blade size(mm) | 41×1.3×8950 | 41×1.3×5590 | |
Saw blade tension type | Hydrualic | Hydrualic | |
Main motor power | 7.5kw | 4kw | |
Feeding method | Hydrualic | Hydrualic | |
Angle rotate driving type | Hydrualic/Encoder | Hydrualic/Encoder | |
Machine weight | kg | 6000 | 2700 |
Overall dimension | mm | 4400x3100x2400 | 2915x2180x2100 |
Technical Specifications| Model | GHSZ4260 |
90°Max cutting size(mm) | 600*600 |
45°Max cutting size(mm) | 600*450 |
30°Max cutting size(mm) | 600*500 |
Saw blade speed (m/min) | 27/45/69 |
Saw blade specifications(mm) | 7150*54*1.6 |
Feed rate | CVT |
Main motor power | 7.5kw |
Hydraulic motor power | 2.2kw |
Water pump motor power | 0.125kw |
Clamping method (Vice) | Hydraulic tightening |
Transfer method | Turbine shaft |
Package Size | 3800*3000*2300(mm) |
Weight | 5000kg |
If you also need a suitable metal fully automatic rotate angle band saw machine, please consult Shanghai ANTISHICNC Machine. We are a senior supplier of metal machining equipment, with rich experience in manufacturing and using mechanical equipment, and can provide you with professional technical support.
Keywords: Fully automatic rotate angle band saw machine, Metal automatic rotate angle band saw machine, Rotate angle band saw machine