High-Speed Automatic Metal Cutting Circular Saws For Production
Metal cutting circular saw machine, the use of metal circular saw knife as a cutting tool, the use of hydraulic method, for all types of metal materials sawing processing, belongs to CNC automatic type of high-end precision cut-off processing equipment; The main components of the high-speed circular saw machine: consists of the head + various feeding control systems (feeding, hydraulic, electrical, spray equipment, lubrication, etc.) + frame, etc. The main accessories are: Gearboxes, main motors, ball screws, hydraulic pumps, solenoid valves, drives, PLCS, inverters, magnetic brakes, etc., the production of circular saws produced by different manufacturers is different, but in general, there will be no significant changes to the specific reference physical objects.
The main role of the high-speed metal circular sawing machine is used for various types of metal materials cut-off processing, which is characterized by fast sawing speed, cut off the surface smooth and flat (verticality to ± 5 silk), high efficiency (cost savings), automatic counting, automatic material separation and so on.
Generally speaking, the PLC-controlled automatic high-speed circular saw machine has the following characteristics:
1.High-speed sawing with high efficiency
The HY-75NC Metal Circular Sawing Machine manufactured by ANTS Machine Equipment Co., Ltd. adopts high-speed sawing technology, which is capable of cutting medium carbon steel bars of different diameters in a short period of time. Whether the bar is 15mm, 40mm, or 75mm outside diameter, the cycle time can be completed between 4-14 seconds. Compared with the traditional CNC band sawing machine, the cutting efficiency of HY-75NC metal circular sawing machine is 5-10 times higher, which greatly improves productivity.
2.High-precision sawing accuracy
HY-75NC metal circular sawing machine with an integral casting base and linear guide to ensure the smooth and reliable operation of the equipment. Precision gearbox spindle drive and spindle stabilization system improve sawing accuracy and reduce saw blade loss. The automatic feeding and sawing feed system adopt high-performance servo motors and high-precision ball screws to ensure the precision transmission of feeding and sawing without backlash. These advanced technologies ensure the high precision cutting of HY-75NC Metal Circular Sawing Machine, which meets the needs of various precision processing.
3.Economic, low-cost operation
The running cost of the HY series metal circular saw machine is relatively low. The circular saw blade adopts super hard material TCT, which ensures the sawing precision and service life. At the same time, the selection of an imported spray lubrication cooling system improves the service life of the circular saw blade and reduces the cost of sawing. The moving parts of the equipment adopt an automatic lubrication system, which reduces the wear and tear of the equipment and prolongs the service life of the equipment. In addition, the HY series metal circular saw machine can be operated by one person to operate multiple machines, effectively reducing labor costs, and the overall cost of cutting is reduced by 1/3-1/2.
4.Automation ontrol system
HY-75NC metal circular sawing machine adopts the most advanced Siemens, Mitsubishi CNC intelligent data cutting main control system and humanized software interface combined to achieve simple operation and interactive touch screen. The advanced automatic material preparation frame cooperates with the main control system to realize the function of automatic material preparation and no material straight stop. The whole process from material preparation to sawing is fully automated, improving productivity and efficiency.
5.Intelligent material rack
The material rack is the place where the materials that need to be sawed are placed. If you do not pay attention to the material rack, it is likely to increase your working time, especially when production is busy, this is very fatal!
Many companies don’t pay much attention to it, and many still use ordinary flat material racks. However, sometimes it is found that when the material is turned over after sawing, many pieces of this kind of material rack will appear together, or they will not be turned over at all. , which can easily affect the sawing progress of the equipment, and seriously affect the service life of the equipment (if the connection is not timely, the equipment will frequently stop and shut down, resulting in unstable performance). Do not underestimate some small factors, most problems The occurrences are caused by small and inconspicuous problems. Paying attention to details will make your business easier! The circular saw machine of ANTS Machine Equipment Co., Ltd. adopts an intelligent feeding rack structure, which can automatically feed materials according to the situation of sawing materials. The intelligent feeding system consists of several parts such as a storage rack, a material distribution mechanism, and an adjustment mechanism. The material distribution mechanism is powered by a hydraulic cylinder. After manually adjusting the material specifications, the feeding system can complete the automatic feeding action under the control of the host machine. This will double the sawing efficiency!
The metal circular saw is a very important tool that can be widely used in various industries. Whether it is mechanical cutting, car repair or construction, the equipment provides efficient and precise cutting work. Here are some use cases for a metal circular saw:
Machining industry
In the field of mechanical processing, metal circular saws are widely used in product production processes, such as automotive parts manufacturing and aerospace manufacturing. By combining circular saw blades with a saw machine with different specifications and characteristics, machining manufacturers can easily cut different materials. In addition, the circular saw can flexibly adjust the cutting speed and cutting Angle according to the processing needs to improve the accuracy and efficiency of automatic processing.
Automobile maintenance industry
In the field of automotive maintenance, metal circular saws also have important application values. Metal circular saws can quickly cut parts of various materials and shapes to meet the needs of automotive repair and maintenance. By using the golden circular saw machine, auto maintenance workers can easily complete accurate cutting work in a short time, improve work efficiency, and provide customers with fast and high-quality service.
Construction industry
In the construction industry, steel, aluminum and other metal products are essential building materials. Metal circular saws enable high-speed precise cutting and ensure that the cutting surface is smooth and flat to meet the requirements of construction work for precision and performance. Of course, in the process of construction work, it is usually necessary to carry out Angle cutting, and some saws can also have Angle control functions to meet the complex cutting needs of buildings.
Industrial process
In addition to the above applications, metal circular saws can also be used in many production processes. Circular saws can help companies improve productivity and quality, especially when it comes to cutting and machining large parts. Such equipment can greatly reduce labor costs, reduce production costs and increase productivity.
Overall, metal circular saws are widely used in materials, manufacturing, industrial agriculture and other industries, and play an important role in improving production efficiency and reducing labor costs. In the future development, with the continuous development of science, technology and innovation, the metal circular saw machine will also continue to upgrade and develop to provide more and better services.