How to solve these common failures of metal bandsaw?

Bandsaw machine is used to cut workpieces, using saws (bar saws, circular saws or band saws, etc.) as cutting tools, to cut materials (round, square, pipe and profile, etc.) or to cut grooves. When the work of the bar saw or circular saw for reciprocating or rotating cutting movement, sometimes the tool by several pieces of saw blades arranged in parallel (row saw) for reciprocating movement, can be sawed in the same time more than one piece of sheet material.

Bandsaw machine processing is very common, mostly used in the preparation workshop to cut off a variety of bars, tubes and other profiles.

In the work process we often encounter some failure problems do not know how to do, no way to start, see if the following methods can help you solve their own doubts.

failure issue Possible causes solution
Inaccurate sawing accuracy Improper saw blade tension.

Worn guide blocks.

Saw guide not parallel.

 

Adjust the tension of the saw blade to the proper level. This can be measured with a tension meter and the amount of tension adjusted according to the specifications and material of the saw blade.

Replace the worn guide block. The guide block will be worn out after a long time of use, affecting the sawing accuracy, and should be replaced in time.

Adjust the parallelism of the saw guide. Check the parallelism of the guide rail using a tool such as a level meter, and adjust it by adjusting the mounting position of the guide rail or using shims.

 

Saw blade breakage Saw blade tension is too high or too low.

Saw feed speed is too fast.

Improper selection of saw blade tooth type.

The workpiece is not firmly clamped.

 

Adjust the tension of the saw blade to the appropriate range. Too much tension will easily cause the saw blade to break, while too little tension will make the saw blade shake in the sawing process, affecting the sawing quality.

Reduce the sawing feed speed. Too fast feeding speed will make the saw blade bear too much pressure, which will easily lead to breakage. According to the material and size of the workpiece, adjust the feed speed reasonably.

Choose the appropriate saw blade tooth type. Different workpiece materials need to choose different tooth type of saw blade to ensure the sawing effect and blade life.

Ensure that the workpiece is firmly clamped. If the workpiece is not firmly clamped during the sawing process, it will shake, resulting in uneven force on the saw blade and easy to break.

 

Low sawing efficiency Severe saw blade wear.

Sawing parameters are not set properly.

Hydraulic system failure.

 

Replace worn saw blades. Saw blades will wear out after a period of time, affecting sawing efficiency, and should be replaced in time.

Adjust the sawing parameters. Reasonably set parameters such as sawing speed, feed speed and saw blade tension to improve sawing efficiency.

Check the hydraulic system. Failure of the hydraulic system will affect the working performance of the sawing machine, resulting in low sawing efficiency. Check the hydraulic oil level, pressure and flow rate and other parameters to ensure the normal operation of the hydraulic system.

 

Electrical faults Damaged electrical components.

Poor wire contact.

Control system malfunction.

 

Replace damaged electrical components. Electrical components may become damaged after prolonged use and should be replaced promptly. – Check the wiring connections to ensure that the wiring is in good contact. Poor wiring contact can lead to electrical malfunction and affect the normal operation of the sawmill.

Check the control system. Failure of the control system will cause the sawmill to fail to work properly, and the hardware and software of the control system should be checked to ensure its normal operation.

 

Cooling system malfunction Insufficient coolant.

Cooling pump malfunction.

Clogged cooling lines.

 

Add coolant. Insufficient coolant will affect the sawing effect and saw blade life, add coolant in time.

Check the cooling pump. Failure of the cooling pump will cause the coolant to be unable to circulate, affecting the cooling effect. Check the working condition of the cooling pump, and repair or replace it in time if it fails.

Clean the cooling pipes. Clogged cooling lines will affect the flow of coolant, resulting in poor cooling effect. Use detergent or compressed air to clean the cooling pipes to ensure that they are free from obstruction.

 

 

Bandsaw display
Fully Automatic PLC Control Horizontal Straight Cutting Bandsaw Semi-automatic Control Horizontal Rotary Angel Metal Band Saw Machine Fully Automatic High Speed Circular Saw Machine

If you encounter a similar problem that cannot be solved, or you need a suitable metal band saw machine.Welcome to consult Shanghai ANTISHICNC Team. We are a senior supplier of band saws, with rich experience in manufacturing and utilizing machinery and equipment, and can provide you with professional technical support.

Keywords: Metal Cutting Sawing Machine,  Metal Cutting Band Sawing Machine, Semi-automatic Metal Cutting Sawing Machine,  Automatic Metal Cutting Sawing Machine,  PLC Metal Cutting Sawing Machine,  Horizontal Straight Cutting Sawing Machine

CNC Lathe, CNC milling machine, Bandsaw, CNC grinding machine, EDM Machine, Laser cutting machine, Pipe bending machine CNC Lathe CNC pipe bender
How to solve these common failures of metal bandsaw? - Antishicnc Machine

How to solve these common failures of metal bandsaw?

Many years of production experience, high-quality machines

Factory direct sales, welcome to visit the factory

24-hour telephone, email online service.

No installation required, simple operation, support video teaching

Bandsaw machine is used to cut workpieces, using saws (bar saws, circular saws or band saws, etc.) as cutting tools, to cut materials (round, square, pipe and profile, etc.) or to cut grooves. When the work of the bar saw or circular saw for reciprocating or rotating cutting movement, sometimes the tool by several pieces of saw blades arranged in parallel (row saw) for reciprocating movement, can be sawed in the same time more than one piece of sheet material.

Bandsaw machine processing is very common, mostly used in the preparation workshop to cut off a variety of bars, tubes and other profiles.

In the work process we often encounter some failure problems do not know how to do, no way to start, see if the following methods can help you solve their own doubts.

failure issue Possible causes solution
Inaccurate sawing accuracy Improper saw blade tension.

Worn guide blocks.

Saw guide not parallel.

 

Adjust the tension of the saw blade to the proper level. This can be measured with a tension meter and the amount of tension adjusted according to the specifications and material of the saw blade.

Replace the worn guide block. The guide block will be worn out after a long time of use, affecting the sawing accuracy, and should be replaced in time.

Adjust the parallelism of the saw guide. Check the parallelism of the guide rail using a tool such as a level meter, and adjust it by adjusting the mounting position of the guide rail or using shims.

 

Saw blade breakage Saw blade tension is too high or too low.

Saw feed speed is too fast.

Improper selection of saw blade tooth type.

The workpiece is not firmly clamped.

 

Adjust the tension of the saw blade to the appropriate range. Too much tension will easily cause the saw blade to break, while too little tension will make the saw blade shake in the sawing process, affecting the sawing quality.

Reduce the sawing feed speed. Too fast feeding speed will make the saw blade bear too much pressure, which will easily lead to breakage. According to the material and size of the workpiece, adjust the feed speed reasonably.

Choose the appropriate saw blade tooth type. Different workpiece materials need to choose different tooth type of saw blade to ensure the sawing effect and blade life.

Ensure that the workpiece is firmly clamped. If the workpiece is not firmly clamped during the sawing process, it will shake, resulting in uneven force on the saw blade and easy to break.

 

Low sawing efficiency Severe saw blade wear.

Sawing parameters are not set properly.

Hydraulic system failure.

 

Replace worn saw blades. Saw blades will wear out after a period of time, affecting sawing efficiency, and should be replaced in time.

Adjust the sawing parameters. Reasonably set parameters such as sawing speed, feed speed and saw blade tension to improve sawing efficiency.

Check the hydraulic system. Failure of the hydraulic system will affect the working performance of the sawing machine, resulting in low sawing efficiency. Check the hydraulic oil level, pressure and flow rate and other parameters to ensure the normal operation of the hydraulic system.

 

Electrical faults Damaged electrical components.

Poor wire contact.

Control system malfunction.

 

Replace damaged electrical components. Electrical components may become damaged after prolonged use and should be replaced promptly. – Check the wiring connections to ensure that the wiring is in good contact. Poor wiring contact can lead to electrical malfunction and affect the normal operation of the sawmill.

Check the control system. Failure of the control system will cause the sawmill to fail to work properly, and the hardware and software of the control system should be checked to ensure its normal operation.

 

Cooling system malfunction Insufficient coolant.

Cooling pump malfunction.

Clogged cooling lines.

 

Add coolant. Insufficient coolant will affect the sawing effect and saw blade life, add coolant in time.

Check the cooling pump. Failure of the cooling pump will cause the coolant to be unable to circulate, affecting the cooling effect. Check the working condition of the cooling pump, and repair or replace it in time if it fails.

Clean the cooling pipes. Clogged cooling lines will affect the flow of coolant, resulting in poor cooling effect. Use detergent or compressed air to clean the cooling pipes to ensure that they are free from obstruction.

 

 

Bandsaw display
Fully Automatic PLC Control Horizontal Straight Cutting Bandsaw Semi-automatic Control Horizontal Rotary Angel Metal Band Saw Machine Fully Automatic High Speed Circular Saw Machine

If you encounter a similar problem that cannot be solved, or you need a suitable metal band saw machine.Welcome to consult Shanghai ANTISHICNC Team. We are a senior supplier of band saws, with rich experience in manufacturing and utilizing machinery and equipment, and can provide you with professional technical support.

Keywords: Metal Cutting Sawing Machine,  Metal Cutting Band Sawing Machine, Semi-automatic Metal Cutting Sawing Machine,  Automatic Metal Cutting Sawing Machine,  PLC Metal Cutting Sawing Machine,  Horizontal Straight Cutting Sawing Machine

Youtube Channel : Antishicnc Machine