Semi-Automatic Double Column Horizontal Straight Cutting Metal Band Sawing Machine(Double-Clamp) G1-50/60S

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Technical Specifications G1-50/60S
Cutting capacity 0° (flat) (length x width) ●500mm     ■500×600mm
Cutting speed infinitely variable 23/44/71 m/min
Tool feed speed adjustment method Hydraulic stepless speed control
Clamping method Hydraulic
Band saw blade specifications 1.3*41*5640mm
Band saw blade tensioning method Manual tensioning/relaxation
Band lubrication method Emulsion spraying
Main motor power 4kw-6P
Hydraulic motor power 0.75kw
Cooling motor power 0.09KW
Overall dimensions (length x width x height) 2930mm*1340mm*2130mm
Weight(NET WEIGHT) 2050kgs
Machine input power voltage A.C380V, 50HZ
Hydraulic tank capacity 90L
Cooling tank capacity 80L

This machine tool is mainly used for cutting metal profiles, tubes, round and square materials such as steel embryo, after selecting the appropriate process parameters, can cut a variety of ferrous or non-ferrous metal materials, it is used in steel, mold mold embryo, machinery, metallurgy, mining, petroleum, automotive, shipbuilding, machine tools …… and other large and medium-sized enterprises and institutions, is the choice of sawing large embryo parts Good process equipment, its cutting tool using bimetallic band saw blade, narrow saw kerf, less consumables, small power required, etc., is a kind of energy-saving and efficient cutting equipment.

This machine tool adopts double-column structure to ensure the reliability, stability and advancement of the structure, and each part of the function has enough margin, and also ensures the high quality sawing precision.

Main structure
Sawing machine consists of bed foot, saw frame, column, main transmission device, saw belt guiding device, saw belt tensioning device, hydraulic system, cooling system, clamping device and other auxiliary parts.

1.Bed foot:
The foot of the bed is a plate welded piece with a built-in coolant pool. The machine tool is installed with the foundation by the foot to bear the weight of the machine tool itself and the weight of the workpiece.

2.Saw frame:
The saw frame is the foundation of the sawing machine, which is welded with high-quality steel plate and treated by aging after welding, with sufficient rigidity.

3.Column:
There are main column and sub-column. The main column is a cylinder, the saw frame and the machine foot rely on the main column connection, for up and down lifting movement, it is necessary to ensure the accuracy of the work; vice column is a square column, equipped with a column sleeve, as a guiding mechanism for lifting movement.

4.Main transmission device:
The main transmission adopts worm gear transmission, which is composed of the main motor, worm gear box and saw wheel, mainly used to transfer torque, drive the band saw blade to rotate, in order to realize the cutting movement, through the belt on the pulley, can be changed to achieve the three cutting speeds, in order to apply to the cutting requirements of the workpiece of different materials.

5.Saw guide device:
Saw band guiding mechanism: consists of crossbeam, guiding arm, guiding head, bearing, alloy seat and tungsten steel alloy sheet, the band saw blade through the guiding head of the bearing, in order to torsion of the band saw blade and the worktable to maintain vertical; alloy seat and tungsten steel alloy sheet and the back and side of the band saw blade close to the back and side of the band saw blade to reduce the friction of the band saw blade to the lowest possible level; guiding arm locking in the crossbeam, when cutting workpieces of different widths, can be achieved through the movement of guiding head When cutting workpieces of different widths, the guiding arm can be moved to realize the shortest distance between the left and right guiding heads, so that the flexible band saw blade that enhances the rigidity, but also to get the proper flexibility.

6.Saw band tensioning device:
Saw band tensioning mechanism: composed of follower wheel, tensioning seat, screw and slider, through the rotation of the screw to move the slider to drive the saw wheel to realize the band saw blade tensioning, so that the band saw blade and the saw wheel rim to form a certain pressure between the wheel to generate enough friction to drive the band saw blade for rotary motion.

7.Cooling device and cleaning:
Cooling in sawing is indispensable, can play a cooling, lubrication, play a role in protecting the band saw blade. Sweeping device is the sawdust produced when the accumulation of chip tumors away to extend the service life of the band saw.

8.Clamping device structure:
Bench clamping device: worktable smooth, flat, the workpiece must be placed on the bench for cutting, is to ensure that the cutting accuracy of one of the main components; workbench is installed with a set of clamping vise, fixed vise mounted on the right end of the workbench, the activities of the vise through the cylinder propulsion, in the workbench slide groove left and right to move to clamp the workpiece, to ensure that the workpiece in the process of cutting is fixed to the workbench.
9.Upper clamping function:
Table clamping device and feeding table clamping device is installed with separable hydraulic upper clamping cylinder, which can run synchronously with the left clamping jaws and become a three-way clamping mechanism, the workpiece is completely clamped on the table and does not loosen, the stability of sawing is improved, and the three-way clamping function enables multiple, multi-layer workpieces to be cut at the same time, which greatly improves the production efficiency.

Main Parts for the saw machine

NO. Part Description Brand/Origin
1 Main motor DASU
2 Hydraulic Pump motor LIANXING
3 Water Pump Motor XINZHI
4 The electromagnetic valve YUKEN
5 Speed Control Valve CHONGYING
6 AC contactor CHINT
7 Thermal overload relay CHINT
8 Miniature Circuit Breaker CHINT
9 Transformer TIANZHENG
10 Switch Button CHINT
11 Contact Relay CHINT

 

Remark:The accessories in the configuration list allow the manufacturer to change the accessory brand to a higher level according to the material supply. Users can purchase other brand accessories according to their needs.

Standard Equipment of the saw machine
Band saws
Roller table
One piece of saw blade
One set of tool box

Optional Parts and Optional Equipment

NO. Spare parts Description Specification Function
1  detachable feeding rack  2 meter Take the load of materials
2 Inverter G1-50/60S
3 Pressure reducing valve  Clamping force regulation at Hydraulic station Adjustable vise pressure (suitable for cutting thin-walled tubes)
4 Chip Conveyor G1-50/60S Remove the cutting chips
5 Saw Belt Hydraulic Tensioning G1-50/60S Tension the saw blade hydraulically

 

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